KPPL Highway Safety Infrastructure

METAL BEAM CRASH BARRIERS

Built to Take the Hit. Reliable. Durable. Road-Smart. Save lives by absorbing impact and preventing accidents.

Home
/ Products
/ Metal Beam Crash Barriers

Road Safety Infrastructure

Engineered for Safety,
Built to Take the Hit

Kalimati Products Pvt. Ltd. (KPPL) manufactures high-strength, hot-dip galvanized Metal Beam Crash Barriers (W-Beam) engineered to prevent errant vehicles from leaving the roadway or crossing into opposing traffic lanes. Designed according to strict MoRTH and IRC standards, these barriers absorb kinetic energy upon impact, dramatically reducing damage and saving lives.

High-Impact Resistance Absorbs severe collision kinetic force, cushions the shock for vehicle occupants, and smoothly redirects vehicles safely along the barrier line.

Corrosion-Proof Steel Heavy-duty hot-dip galvanization (≥ 550 g/m²) guarantees long-term rust and corrosion defense against monsoon rains, UV rays, and harsh weather.

For Highways & Sharp Curves Engineered specifically for high-speed corridors, tight mountain bends, bridge approaches, steep drops, and accident-prone highway stretches.

Engineering Standards

Technical Specifications

Manufactured with high-yield structural steel in accordance with MoRTH Section 811 & IRC standards.

Barrier Type	W-Beam (Corrugated Profile) / Thrie-Beam
Raw Material / Steel	High-yield structural steel conforming to IS:5986 / IS:2062 (Fe 410 / Fe 510)
Zinc Coating (Galvanizing)	Hot-dip galvanized, minimum 550 g/m² as per IS:4759 / MoRTH Section 811
Standard Thickness	3.0 mm (also available in 2.8 mm & 2.67 mm as per project design)
Beam Length	4,318 mm total length (3,810 mm effective length / c-c spacing)
Beam Cross-Section	312 mm width × 83 mm depth
Post & Spacer Section	Cold-rolled / hot-rolled C-channel (150 × 75 × 5 mm, 1800 mm length)
Hardware & Fasteners	Hot-dip galvanized M16 high-tensile bolts (Grade 8.8 / 4.6) with anti-theft design
Safety Compliance	MoRTH Section 811 IRC:119

Metal Beam Crash Barrier Road Installation

Field Installation

Highway & Curve Safety Barrier

Actual on-site installation of KPPL hot-dip galvanized W-Beam crash barriers with reinforced concrete foundation posts along highway road curves.

Use Cases

Recommended Applications

Vital roadside protection for high-speed, elevated, and hazardous vehicular zones.

Highways & Expressways

Median dividers and outer shoulders for multi-lane national and state highways.

Sharp Curves & Ghats

Hairpin turns, mountain roads, and deep gorge perimeters to prevent fatal drop-offs.

Bridges & Flyovers

Elevated roadway edges, bridge approach ramps, culverts, and underpasses.

Industrial & Haul Roads

Heavy vehicle traffic barriers in manufacturing plants, mines, logistics hubs, and ports.